Compounding Technology

Novel preservation technologies are particularly important in the context of constantly increasing global needs for safe, high-quality, and shelf-stable food. The industry is working towards achieving safety, shelf-life, and customer acceptance of natural and eco-friendly products. CD BioSciences is one of the pioneer innovators in the field of advanced compounding technology which aims to resolve these multidimensional issues. We specialize in the design of sophisticated, customized several protective solution systems comprising different factors of preservation which work together to provide holistic protection for food and lessen the harm to the ecosystem.

Fig 1. Innovative food preservation technologies (Hugo M.L., 2024)

Compounding technology in food preservation is about the integration and application of diverse methods and/or substances of preservation to achieve higher efficacy than single methods can offer in terms of effectiveness and range of protection. This enables the design of optimal food systems in which ingredients, processing techniques, and/or packaging systems are harmonized. We design and execute tailored compounding methods with focus on suppressing microorganisms, chemical and enzymatic reactions, and sensory and nutraceutical degradation of food products over time.

Technical Principles

Our compounding technology services derive from the foundational concept within "hurdle technology." This involves the combination of multiple mild preservation factors (hurdles) that microorganisms in food cannot overcome. These obstacles include controlled water activity, pH adjustment, the addition of natural antimicrobials and antioxidants, MAP, and certain thermal or non-thermal steps. A combination of each of these factors allows us to control microbial growth and spoilage mechanisms, often at much lower intensities for each individual factor. Such an approach helps in retaining the food's inherent qualities. This approach designs the best multi-layered preservation system based on the food, its characteristics, processing conditions, storage environment, and intrinsic properties.

Technical Features

• Improved Effectiveness: Elimination of microorganisms and extension of shelf-life of products are achieved by a combination of different methods and compounds due to a more powerful synergistic approach.
• Quality Preservation: Retention of food products' nutritional value, flavor, texture, and appearance is preserved with minimal impact.
• Reduced Dependence on Harsh Preservatives: Shift to natural options or lower concentration of each individual preservative becomes possible.
• Customizable Strategies: Specific to a product and regulatory landscape formulatons and processes designed to meet specific criteria
• Improved Food Safety: Provides a more effective protection against a broader spectrum of spoilage organisms and possible pathogens.

Technical Classification

Compounding technology services can be systematically organized using the major elements and methodologies employed:

• Natural Antimicrobial & Antioxidant Blend: Formulations of plant extracts containing rosemary, oregano, thyme and microbial derived protectants like bacteriocins and cultured dextrose. Natural preservatives such as tocopherols and ascorbic acid can also be included to minimize oxidation and microbial activity.
• Integrated Process-Compound Systems: Integrated with certain processing techniques like mild heat treatment or high pressure processing and specially designed compound formulations for enhanced synergistic effects of preservation.
• Active & Intelligent Packaging Integration: The use of compounded antimicrobial or antioxidant materials into packaging, or the active and intelligent packaging that responds with the food or its surroundings towards better food preservation.

• Water Activity and pH Control Systems: Designed with a combination of humectants, acidulants and buffers tailored to inhibit microbial growth.

Application Areas

All food industry sectors can benefit from compounded technology, including but not limited to the following:

• Meat and Poultry Products: Fresh, cooked and processed meats' safety and freshness is extended.
• Bakery Goods: Textural quality and anti mold properties are sustained in breads, cakes and pastries.
• Dairy Products: Maintaining the shelf-life and stability of processes gotten from milk such as cheese and yogurt.
• Beverages: Microbial stability and flavor retention in juices and functional drinks and other beverages.

• Ready-to-Eat Meals and Processed Foods: Quality and safety management in convenience food products.
• Sauces and Dressings: Preventing spoilage and maintaining the stability of emulsions.
• Plant - Based Foods: The meat and dairy substitutes pose some specific problems in preservation of the plant-based foods.

Environmental Benefits

• Food Waste Reduction: Significant reduction in retail and consumer level spoilage due to enhanced shelf life saves resources in production and distribution.
• Encouraging Natural Alternatives: As a focus, bio- based and natural preservatives are more environmentally friendly than their synthetic counterparts.
• Resource Management Efficiency: Lower processing temperatures and gentle mechanical treatment during food manufacturing improves energy efficiency.
• Supporting Clean Labels: Meeting market expectations and consumer demand for simplicity and naturalness with easy and recognizable ingredient lists.

Our Services

We know that every food product and its processing environment poses specific and unique issues. As such, we have developed a complete set of services designed to provide the most effective compounding technology solutions. Our expert team supports clients through all stages from idea generation to commercialization. Below are some of the key services we can provide to your business.

• Custom Formulation Development: Crafting proprietary blends of preservatives designed specifically for the product matrix, intended shelf-life, and regulatory frameworks of your business.
• Microbial Challenge Studies: Testing the effectiveness of compounded solutions against appropriate spoilage and pathogenic microorganisms relevant to the product.
• Shelf-Life Evaluation and Predictive Modeling: Carrying out real-time and accelerated shelf-life studies alongside predictive modeling to capture optimal strategy formulation.
• Process Optimization Consulting: Consulting for the application of compounding technologies into your old or new processing lines for optimum productivity and impact.

• Technology Transfer and Scale-Up: Assisting in the adoption and scaling of formulated solutions for designed workflows in your production sites.
• Natural Ingredient Sourcing and Evaluation: Seeking and verifying reliable and sustainable high-quality sources for natural preservative compounds.

Company Service Advantages

Contact Us

Through innovative compounding technology, CD BioSciences is committed to transforming the food preservation sector. We arm the food industry with adaptable, sustainable strategies designed to bolster product quality, safety, and shelf-life. Engaging with us means partnering with a provider of unparalleled expertise and unwavering commitment to serve evolving consumer needs and business milestones in a competitive environment. We look forward to discussing how our services can enhance your products and processes.

How to Place an Order

Our products and services are for research use only and cannot be used for any clinical purposes.