Insect Protein Production

The global food system is under pressure from two converging challenges: the rising demand for sustainable protein to supplement animal feed and the need to manage increasing volumes of food waste. Traditional waste disposal methods are obsolete and environmentally harmful, further exacerbating these issues. Additionally, using conventional feed ingredients greatly undermines sustainable ecological practices. Through the bioconversion of food waste into high-value protein resources using Black Soldier Fly (BSF, Hermetia illucens) and Housefly (Musca domestica) larvae, our company harnesses industrial-scale insect protein production to offer an innovative, sustainable solution. This method mitigates waste management challenges and simultaneously generates invaluable feed additives, thereby promoting the circular economy.

Fig 1. Insect-based agri-food waste valorization (Mohamed M., 2024)

We offer bespoke services related to the design, construction, and operational commissioning of advanced bioconversion facilities tailored to the food industry and organic waste streams. Our primary focus is developing specialized workshops for rearing black soldier fly or housefly larvae. These fully automated infrastructures operate closed-loop systems that convert organic waste -such as food scraps and catering waste- into premium protein insect meal and nutrient-rich frass (insect manure) to be used as a soil conditioner.

Technical Principles

The service utilizes specific insect species, particularly Black Soldier Fly (BSF) larvae, within their biological limits. These larvae not only feed on organic waste but also decompose it. They assimilate food waste during their life cycle and digest it. Through this process of bioconversion, they amass, within a short period, inadequate amounts of waste into a large amount of valuable proteins and lipids. The focus here is on the rate of biomass gained and waste reduction in a set environment.

Technical Features

• High Bioconversion Efficiency: Optimized rearing conditions ensure rapid waste processing and high conversion rates of waste into insect biomass.
• Scalable & Modular Design: Facilities are designed for scalability, allowing clients to start at a required capacity and expand operations modularly as feedstock availability or market demand grows.
• Automated Systems Integration: We incorporate advanced automation for key processes, including feedstock preparation, environmental control, larval harvesting, automated sorting (separating larvae from residue), and efficient insect drying, ensuring operational efficiency and consistent product quality.
• Waste Stream Versatility: Capable of processing a range of organic waste streams typical in the food industry.

Technical Classification

Our service falls under several technical classifications, including:

• Biological Waste Treatment Technology
• Waste Bioconversion & Upcycling
• Circular Economy Infrastructure Development
• Sustainable Feed Ingredient Production Technology.

Application Areas

• Food Waste Management: On-site or centralized processing solutions for food manufacturers, retailers, catering services, and municipalities.
• Animal Feed Production: Supplying sustainable, high-quality protein ingredients for aquaculture, poultry, swine, and pet food sectors.
• Organic Fertilizer Production: Generating nutrient-rich frass as a valuable input for agriculture and horticulture.

Environmental Benefits

• Waste Diversion: Significantly reduces the volume of organic waste sent to landfills or incineration.
• GHG Emission Reduction: Mitigates greenhouse gas emissions (like methane) associated with anaerobic decomposition of landfilled food waste.
• Resource Conservation: Reduces reliance on land-, water-, and energy-intensive conventional feed ingredients (e.g., soy, fishmeal).
• Circular Economy Promotion: Closes the loop by transforming waste into valuable resources, fostering sustainability within the food system.

Our Services

Understanding that each client's needs are unique, we provide a comprehensive range of services to ensure the successful deployment and operation of insect bioconversion facilities. Our expert team supports clients throughout the project lifecycle with the following services:

• Custom Facility Design & Engineering: Developing detailed engineering plans for bioconversion workshops tailored to specific waste streams, desired capacity, and site constraints.
• Equipment Procurement & Integration: Sourcing and integrating core equipment, including climate-controlled rearing systems, automated feeding mechanisms, harvesting technology, sorting machinery (larvae/frass separation), and industrial drying units (e.g., microwave, hot air).
• Construction & Commissioning Support: Overseeing the construction phase and ensuring the facility is commissioned effectively for optimal performance.

• Ongoing Technical Support & Process Optimization: Offering post-commissioning support and consultancy to optimize efficiency, troubleshoot issues, and ensure consistent product quality.

Company Service Advantages

Contact Us

Insect protein production represents a transformative approach to sustainable food waste management and protein sourcing. Our company provides the expertise, technology, and comprehensive services necessary to implement robust and efficient insect bioconversion solutions. By partnering with us, clients in the food industry and waste management sector can convert organic waste liabilities into valuable assets, contributing significantly to a more circular and sustainable economy. We invite you to contact us to explore how our insect protein production services can meet your specific needs.

How to Place an Order

Our products and services are for research use only and cannot be used for any clinical purposes.